Tag Archives: self reversing shaft

China High Precision Heat Treatment 6.35X124.5 Screw Thread Punch Motor Rotor Steel Shaft self reversing screw shaft

Product Description

Why decide on us:
 
one. Manufacturing unit Products & Manufacturing unit Price tag.
2. Higher top quality with aggressive price tag & exceptional surface.
three. National High-tech Enterprise

four. Personal expert R&D staff, good quality handle group, knowledgeable works, and excellent salesmen service

for our consumers.    
five. Minimal MOQ: Welcome your samples to personalized the parts with number of portions.
6. Rapidly shipping and send out the sample to confirm just before loading.
seven. Handy site visitors problem: Our factory is in close proximity to ZheJiang Port and HangZhou Port.
8. Many intercontinental organizations are our buyers, such as: Samsung, Nidec, Bosch, Midea, Ford,Quality can be dependable.
9. Our marketplace refers to Center East, North & South The usa, Southeast Asia, Russia, South Africa  
  and Europe.
ten. Supply OEM and ODM service.

FAQ
one.When can i get the price tag?
A:Quotation will be provided within 24 several hours soon after inquiry is gained with complete merchandise info. if you require the quotation urgently then please indicate on inquiry and we will especial it.

2.What is stepped grinder device?
A:Phase grinding device is an advanced gear for cylindrical grinding. Cylindrical grinding equipment demands to procedure each action after when processing the outer diameter precision. If a shaft has 5 actions, it is needed to use a cylindrical grinding equipment. Processed when for a total of 5 occasions. The phase grinder can process multiple methods only as soon as, and the operate out, concentricity, roundness, and precision are greater than those of the cylindrical grinder.

three.What is your payment phrases?
A:thirty%~50% deposit,the stability ahead of cargo.

four.How is the high quality of your product?
A:a hundred% quality inspection prior to shipment,the detect price is significantly less than .8%.

 

US $0.1-100
/ Piece
|
1 Piece

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT01-IT5
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $0.1-100
/ Piece
|
1 Piece

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT01-IT5
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Lead Screws and Clamp Style Collars

If you have a lead screw, you’re probably interested in learning about the Acme thread on this type of shaft. You might also be interested in finding out about the Clamp style collars and Ball screw nut. But before you buy a new screw, make sure you understand what the terminology means. Here are some examples of screw shafts:

Acme thread

The standard ACME thread on a screw shaft is made of a metal that is resistant to corrosion and wear. It is used in a variety of applications. An Acme thread is available in a variety of sizes and styles. General purpose Acme threads are not designed to handle external radial loads and are supported by a shaft bearing and linear guide. Their design is intended to minimize the risk of flank wedging, which can cause friction forces and wear. The Centralizing Acme thread standard caters to applications without radial support and allows the thread to come into contact before its flanks are exposed to radial loads.
The ACME thread was first developed in 1894 for machine tools. While the acme lead screw is still the most popular screw in the US, European machines use the Trapezoidal Thread (Metric Acme). The acme thread is a stronger and more resilient alternative to square threads. It is also easier to cut than square threads and can be cut by using a single-point threading die.
Similarly to the internal threads, the metric versions of Acme are similar to their American counterparts. The only difference is that the metric threads are generally wider and are used more frequently in industrial settings. However, the metric-based screw threads are more common than their American counterparts worldwide. In addition, the Acme thread on screw shafts is used most often on external gears. But there is still a small minority of screw shafts that are made with a metric thread.
ACME screws provide a variety of advantages to users, including self-lubrication and reduced wear and tear. They are also ideal for vertical applications, where a reduced frictional force is required. In addition, ACME screws are highly resistant to back-drive and minimize the risk of backlash. Furthermore, they can be easily checked with readily available thread gauges. So, if you’re looking for a quality ACME screw for your next industrial project, look no further than ACME.
screwshaft

Lead screw coatings

The properties of lead screw materials affect their efficiency. These materials have high anti-corrosion, thermal resistance, and self-lubrication properties, which eliminates the need for lubrication. These coating materials include polytetrafluoroethylene (PFE), polyether ether ketone (PEK), and Vespel. Other desirable properties include high tensile strength, corrosion resistance, and rigidity.
The most common materials for lead screws are carbon steel, stainless steel, and aluminum. Lead screw coatings can be PTFE-based to withstand harsh environments and remove oil and grease. In addition to preventing corrosion, lead screw coatings improve the life of polymer parts. Lead screw assembly manufacturers offer a variety of customization options for their lead screw, including custom-molded nuts, thread forms, and nut bodies.
Lead screws are typically measured in rpm, or revolutions per minute. The PV curve represents the inverse relationship between contact surface pressure and sliding velocity. This value is affected by the material used in the construction of the screw, lubrication conditions, and end fixity. The critical speed of lead screws is determined by their length and minor diameter. End fixity refers to the support for the screw and affects its rigidity and critical speed.
The primary purpose of lead screws is to enable smooth movement. To achieve this, lead screws are usually preloaded with axial load, enabling consistent contact between a screw’s filets and nuts. Lead screws are often used in linear motion control systems and feature a large area of sliding contact between male and female threads. Lead screws can be manually operated or mortised and are available in a variety of sizes and materials. The materials used for lead screws include stainless steel and bronze, which are often protected by a PTFE type coating.
These screws are made of various materials, including stainless steel, bronze, and various plastics. They are also made to meet specific requirements for environmental conditions. In addition to lead screws, they can be made of stainless steel, aluminum, and carbon steel. Surface coatings can improve the screw’s corrosion resistance, while making it more wear resistant in tough environments. A screw that is coated with PTFE will maintain its anti-corrosion properties even in tough environments.
screwshaft

Clamp style collars

The screw shaft clamp style collar is a basic machine component, which is attached to the shaft via multiple screws. These collars act as mechanical stops, load bearing faces, or load transfer points. Their simple design makes them easy to install. This article will discuss the pros and cons of this style of collar. Let’s look at what you need to know before choosing a screw shaft clamp style collar. Here are some things to keep in mind.
Clamp-style shaft collars are a versatile mounting option for shafts. They have a recessed screw that fully engages the thread for secure locking. Screw shaft clamp collars come in different styles and can be used in both drive and power transmission applications. Listed below are the main differences between these two styles of collars. They are compatible with all types of shafts and are able to handle axial loads of up to 5500 pounds.
Clamp-style shaft collars are designed to prevent the screw from accidentally damaging the shaft when tightened. They can be tightened with a set screw to counteract the initial clamping force and prevent the shaft from coming loose. However, when tightening the screw, you should use a torque wrench. Using a set screw to tighten a screw shaft collar can cause it to warp and reduce the surface area that contacts the shaft.
Another key advantage to Clamp-style shaft collars is that they are easy to install. Clamp-style collars are available in one-piece and two-piece designs. These collars lock around the shaft and are easy to remove and install. They are ideal for virtually any shaft and can be installed without removing any components. This type of collar is also recommended for those who work on machines with sensitive components. However, be aware that the higher the OD, the more difficult it is to install and remove the collar.
Screw shaft clamp style collars are usually one-piece. A two-piece collar is easier to install than a one-piece one. The two-piece collars provide a more effective clamping force, as they use the full seating torque. Two-piece collars have the added benefit of being easy to install because they require no tools to install. You can disassemble one-piece collars before installing a two-piece collar.
screwshaft

Ball screw nut

The proper installation of a ball screw nut requires that the nut be installed on the center of the screw shaft. The return tubes of the ball nut must be oriented upward so that the ball nut will not overtravel. The adjusting nut must be tightened against a spacer or spring washer, then the nut is placed on the screw shaft. The nut should be rotated several times in both directions to ensure that it is centered.
Ball screw nuts are typically manufactured with a wide range of preloads. Large preloads are used to increase the rigidity of a ball screw assembly and prevent backlash, the lost motion caused by a clearance between the ball and nut. Using a large amount of preload can lead to excessive heat generation. The most common preload for ball screw nuts is 1 to 3%. This is usually more than enough to prevent backlash, but a higher preload will increase torque requirements.
The diameter of a ball screw is measured from its center, called the ball circle diameter. This diameter represents the distance a ball will travel during one rotation of the screw shaft. A smaller diameter means that there are fewer balls to carry the load. Larger leads mean longer travels per revolution and higher speeds. However, this type of screw cannot carry a greater load capacity. Increasing the length of the ball nut is not practical, due to manufacturing constraints.
The most important component of a ball screw is a ball bearing. This prevents excessive friction between the ball and the nut, which is common in lead-screw and nut combinations. Some ball screws feature preloaded balls, which avoid “wiggle” between the nut and the ball. This is particularly desirable in applications with rapidly changing loads. When this is not possible, the ball screw will experience significant backlash.
A ball screw nut can be either single or multiple circuits. Single or multiple-circuit ball nuts can be configured with one or two independent closed paths. Multi-circuit ball nuts have two or more circuits, making them more suitable for heavier loads. Depending on the application, a ball screw nut can be used for small clearance assemblies and compact sizes. In some cases, end caps and deflectors may be used to feed the balls back to their original position.

China High Precision Heat Treatment 6.35X124.5 Screw Thread Punch Motor Rotor Steel Shaft     self reversing screw shaftChina High Precision Heat Treatment 6.35X124.5 Screw Thread Punch Motor Rotor Steel Shaft     self reversing screw shaft
editor by czh 2022-12-20

China Self Reversing Screw Factory CNC Machining Drive Shaft dimple shaft for set screw

Product Description

 

Product Description

Product description

Linear shaft features

Items

Linear shaft

Flexible shaft

Hollow shaft

Material

CK45, SUJ2

CK45

SUJ2

Heat treatment

Induction hardened

Not hardened

Induction hardened

Surface hardness

HRC58±2

HRC15±3

HRC60±2

Surface treated

Hard chrome plated

Hard chrome plated

Hard chrome plated

Precision

h7, g6, h6

h7, g6

h7, g6, h6

Roundness

Max3.0µm

Max3.0µm

Max3.0µm

Straightness

Max5.0µm

Max5.0µm

Max5.0µm

Chrome thickness

20-30µm

30µm

30µm

Roughness

Max1.5µm

Max1.5µm

Max1.5µm

Process machinized

Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering

Linear shaft description

ERSK Linear offers linear shafting in a variety of different options to meet a wide range of customer needs. Available in hardened steel, CK45 material steel, SUJ2 material steel, hollow steel , inch and metric, Simplicity Shafting maintains the ideal surface finish for linear plain bearings and ball bearings.

· Solid round shafting is available in inch sizes from 3/16″ thru 4″ and metric sizes from 3 mm thru 80 mm

· Machining available upon request

High Reliability

ERSK linear shaft has very straight quality control standards covering every production process. With proper lubrication and use, trouble-free operation for an extended period of time is possible.

Smooth Operation

The high efficiency of linear shaft is vastly superior to conventional shaft. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.

High Durability

Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable linear shaft manufactured.

Induction linear shaft, Flexible linear shaft,

linear bearings shaft, hollow linear shaft,

hardened linear shaft, chromed linear shaft

Application

For delicate application in industrial application, machine tool and automation application.

Linear Shafts – Technical Properties.

Test linear shaft surface roughness

the max roughness is Ra0.4um

Straight the linear shaft straightness:

We control the traighness 0.05mm of linear shaft 300mm

Test hardness:

S45C materail induction linear shaft, the hardness is HRC55-58

GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63

If flexible shaft, the hardness is based on the shaft material itself

Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are CZPT to customize them for you.

We can machinize all kinds of machining,

 

Related products

Related products

There are many kinds of products we can offer, If you are interested in them, please click the picture and see the details.

Production Flow

Over service

Over Service

Packaging & Shipping

Packaging and shipping

PP bag for each linear shaft, Standard exported carton outside for small order shipping by international express, such as DHL, TNT, UPS

Wooden box outside for big quantity or very long linear shaft by sea, by air

 

Company Profile

Company information

Our principle

 

US $60
/ Meter
|
1 Meter

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Flexible Shaft
Journal Diameter Dimensional Accuracy: H7, H6, G6
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 3/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Items

Linear shaft

Flexible shaft

Hollow shaft

Material

CK45, SUJ2

CK45

SUJ2

Heat treatment

Induction hardened

Not hardened

Induction hardened

Surface hardness

HRC58±2

HRC15±3

HRC60±2

Surface treated

Hard chrome plated

Hard chrome plated

Hard chrome plated

Precision

h7, g6, h6

h7, g6

h7, g6, h6

Roundness

Max3.0µm

Max3.0µm

Max3.0µm

Straightness

Max5.0µm

Max5.0µm

Max5.0µm

Chrome thickness

20-30µm

30µm

30µm

Roughness

Max1.5µm

Max1.5µm

Max1.5µm

Process machinized

Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering

###

Self Reversing Screw Factory CNC Machining Drive Shaft

Test linear shaft surface roughness

the max roughness is Ra0.4um

Straight the linear shaft straightness:

We control the traighness 0.05mm of linear shaft 300mm

Self Reversing Screw Factory CNC Machining Drive Shaft
Self Reversing Screw Factory CNC Machining Drive Shaft

Test hardness:

S45C materail induction linear shaft, the hardness is HRC55-58

GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63

If flexible shaft, the hardness is based on the shaft material itself

Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are able to customize them for you. Self Reversing Screw Factory CNC Machining Drive Shaft
US $60
/ Meter
|
1 Meter

(Min. Order)

###

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Flexible Shaft
Journal Diameter Dimensional Accuracy: H7, H6, G6
Axis Shape: Straight Shaft
Shaft Shape: Real Axis

###

Samples:
US$ 3/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Items

Linear shaft

Flexible shaft

Hollow shaft

Material

CK45, SUJ2

CK45

SUJ2

Heat treatment

Induction hardened

Not hardened

Induction hardened

Surface hardness

HRC58±2

HRC15±3

HRC60±2

Surface treated

Hard chrome plated

Hard chrome plated

Hard chrome plated

Precision

h7, g6, h6

h7, g6

h7, g6, h6

Roundness

Max3.0µm

Max3.0µm

Max3.0µm

Straightness

Max5.0µm

Max5.0µm

Max5.0µm

Chrome thickness

20-30µm

30µm

30µm

Roughness

Max1.5µm

Max1.5µm

Max1.5µm

Process machinized

Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering

###

Self Reversing Screw Factory CNC Machining Drive Shaft

Test linear shaft surface roughness

the max roughness is Ra0.4um

Straight the linear shaft straightness:

We control the traighness 0.05mm of linear shaft 300mm

Self Reversing Screw Factory CNC Machining Drive Shaft
Self Reversing Screw Factory CNC Machining Drive Shaft

Test hardness:

S45C materail induction linear shaft, the hardness is HRC55-58

GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63

If flexible shaft, the hardness is based on the shaft material itself

Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are able to customize them for you. Self Reversing Screw Factory CNC Machining Drive Shaft

Types of Screw Shafts

Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which one is the best choice for your project? Here are some tips to choose the right screw:

Machined screw shaft

The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
screwshaft

Acme screw

An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
screwshaft

Lead screw

A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, one should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.

Fully threaded screw

A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are two major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically one millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect two elements.
screwshaft

Ball screw

The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.

China Self Reversing Screw Factory CNC Machining Drive Shaft     dimple shaft for set screwChina Self Reversing Screw Factory CNC Machining Drive Shaft     dimple shaft for set screw
editor by czh 2022-11-26