Product Description

Higher Torque Strength Chilly Rolling Shaft HRC44 Hardness For Twin Screw Extruder

Item description

Screw sort:Double Screw

Hardness:HRC44

Surface area treatment:vacuum quenching

Certification:ISO9001:2015

Software:Plastic market Wood plastic inflated Food powder coating

For what device:Plastic Wooden Meals Twin Extruder equipment

Cold rolling shaft for

APV                 KOBE                    OMC
Buhler              KraussMaffei         Theysohn
Buss                Berstorff                 Toshiba
Clextral            Labtech                  USEO
Lantai              others
JSW                 Leistritz
Keya                Maris

Types  

Single Keyway             Square Keyslot

Substantial torque essential button             Dual keyslot
Involute interior spline             Round keyslot         Retackle spline

Client’s specifications offered

Supplies:

 HIP alloy steel WR15E WR30 and 40CrNiMo   

As the twin screw extruder moves towards high pace and higher torque, greater specifications are put on the energy (particularly thermal energy) and accuracy of the twin screw extruder shaft, Through substantial study and painstaking research, our business adopts impots impoted pre-tough alloy resource metal from Germany. The spline processing adopts cold rolling processing of imported CNC gear type Europe. The products have been analyzed by buyers and completely fulfill the overall performance high quality specifications of related imported high finish goods.

Cold Rolling Shaft Generation Equipment

We manufacture cold rolling shaft for co-rotating twin screw extruders ranging from fifteen.6 mm to 350 mm and above.
 

Our producing specializes in spare components for twin screw extruders and is optimized for flexible get dealing with.

Why select us?

About our Firm

Joiner Machinery Co.,Ltd has numerous several years encounter in the manufacture and offer of new and refurbished wear components for all main can make of twin-screw extruders and the Industries involved in plastics industry, chemical sector, powder coating, foods foodstuff business, wood plastic and so on..
By means of close operating interactions with our clients we have been CZPT to fulfill their requirements. Versatility allows us to style and manufacture normal and bespoke components for exclusive apps. 
Via our very skilled and experienced employees we are CZPT to offer you complex help and advice. 
Our strengths are based on several a long time expertise providing the following:
* Aggressive expenses per unit of production 
* Fast flip spherical for assortment and shipping on refurbished parts 
* Areas obtainable from stock for a wide assortment of extruder makes 
* Comprehensive inspection procedure on all areas prior to dispatch 
* A time confirmed quality service 
* Most current manufacturing methods and metallurgy, ensuring constant and dependable efficiency of parts 
* Custom-made solutions to satisfy particular wants.

Packaging Shipping and delivery
Packaging Particulars: Picket circumstance, Sea-deserving or export common.
Port: HangZhou
Direct time: forty-50 days soon after buy confirmation.

FRQ

one. Q: Are you a factory or investing company?
A: A factory
two. Q: In which is your factory situated? How can I visit there?
A: Our factory is positioned in HangZhou, ZheJiang Province, China,
one) You can fly to HangZhou Airport immediately. We will pick you up when you arrive in the airport
All our consumers, from domestic or abroad, are warmly welcome to pay a visit to us!

three.Q: What can make you various with other individuals?
A: 1) Our Outstanding Provider
For a quick, no hassle quote just send out e mail to us
We assure to reply with a price in 24 hours – sometimes even in the hour.
 
two) Our swift production time
For Standard orders, we will promise to make inside of thirty operating days.
As a manufacturer, we can make sure the shipping and delivery time according to the formal deal.

4.Q: How about the shipping and delivery time?
A: This is dependent on the solution. Typically normal goods are shipped inside 30 days. 
 

1. Q: What is the term of payment?
   A: 1) T/T payment 2) LC

6.Q: May possibly I know the position of my purchase?
A: Sure .We will deliver you information and photographs at various manufacturing stage of your order. You will get the latest details in time.

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Screw Shaft Features Explained

When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.

Threads

The major diameter of a screw thread is the larger of the two extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of one sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.

Lead

In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around eighty percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.

Pitch

The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of one wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the two terms and discuss how they relate to one another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.

Helix angle

The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.

Size

The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to sixteen inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of two inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.

Shape

Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by two features: its major diameter, or distance from the outer edge of the thread on one side to the inner smooth surface of the shaft. These are generally two to sixteen millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of two opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the two main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.

Lubrication

In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.

editor by czh 2022-12-14